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Thiokol was an American corporation concerned initially with rubber and related chemicals, and later with rocket and missile propulsion systems. Its name is a of the words for () and (), an allusion to the company's initial product, Thiokol polymer.

The Thiokol Chemical Company was founded in 1929. Its initial business was a range of synthetic rubber and polymer sealants. Thiokol was a major supplier of liquid sealants during World War II. When scientists at the Jet Propulsion Laboratory discovered that Thiokol's polymers made ideal binders for solid rocket fuels, Thiokol moved into the new field, opening laboratories at Elkton, Maryland, and later production facilities at Elkton and at in Huntsville, Alabama. Huntsville produced the XM33 Pollux, TX-18 Falcon, and TX-135 Nike-Zeus systems. It closed in 1996. In the mid-1950s the company bought extensive lands in for its rocket test range.

Thiokol was involved in two major accidents with loss of life. On February 3, 1971, at a Thiokol chemical plant southeast of Woodbine, Georgia, a fire entered a storage facility holding nearly five tons of ignition pellets, flares, and other highly flammable materials. The facility exploded, killing 29 people and severely wounding more than 50 others, many with severed limbs. Windows were shattered 11 miles (18 km) away and the explosion was heard for 50 miles (80 km) around.Jackson, Gordon: "Memories still shake". Florida Times-Union, February 4, 2001. Georgia law prevented the employees from suing their employer because they were covered by workers' compensation insurance.

On January 28, 1986, the Space Shuttle Challenger exploded 73 seconds into its flight, killing all seven crew members. An investigation found the cause to be two failed seals in the Space Shuttle's right solid rocket booster, which had been manufactured by Morton Thiokol. Test data from as early as 1977 had revealed a potentially catastrophic flaw in the O-rings in cold conditions, but neither Morton Thiokol nor assessed or corrected the problem. Shortly before takeoff, several Morton Thiokol engineers recommended delaying the launch until temperatures at warmed, but they were overruled by company management. Morton Thiokol: Getting off easy. Gregory R. Bell, , December 10, 1986.


Company history
In 1926, two chemists, Joseph C. Patrick and Nathan Mnookin, were trying to invent an inexpensive . In the course of an experiment involving ethylene dichloride and sodium polysulfide, they created a gum whose outstanding characteristic was a terrible odor.
(2025). 9780824703837, Marcel Dekker Inc.. .
The substance clogged a sink in the laboratory, and none of the solvents used to remove it were successful. The frustrated chemists realized that the resistance of the material to any kind of solvent was a useful property. They had invented a , which they christened "Thiokol". In 1929, Bevis Longstreth, an executive at , founded the Thiokol Corporation in Trenton, New Jersey. He became its president and general manager.

Longstreth died in 1944, leaving the position of president and general manager open. William Crosby became general manager. The next year, in 1945, , working for the nascent Jet Propulsion Laboratory, discovered the use of thiokol as a stabilizer in solid-fuel rockets.Bedard, Andre: "Composite Solid Propellants" Encyclopedia Astronautica In 1948, a plant in Elkton, Maryland was opened, producing solid rocket motors. In 1949, Thiokol produced the TX-18 Falcon missile, the world's first solid-fueled missile system.

In 1957, anticipating the forthcoming Minuteman contract, the company built its plant at Brigham City, Utah, and Thiokol Huntsville began building XM33 Pollux missiles.

In 1958, Thiokol merged with Reaction Motors Inc. (RMI), makers of liquid propellant rocket motor systems. Also in 1958, Thiokol received a contract to build the TU-122 rocket motor for the first stage of the LGM-30 Minuteman system. In 1959, Thiokol Huntsville began producing CASTOR strap-on booster rocket, used on the Atlas rocket.

In 1964, the Woodbine, Georgia plant was constructed to build solid propellant motors for , but the agency changed course and used liquid fuel.Kerr, Jessie-Lynn: "A Look Back: Huge blast in '71 obliterated Woodbine chemical plant" Florida Times-Union, October 18, 2010

In 1969, Thiokol was awarded a U.S. Army contract to manufacture 750,000 for use in the . In 1971, an explosion in the magnesium flare assembly facility at the Woodbine plant killed 29 and injured 50. In 1974, Thiokol won the contract to build the solid rocket booster (SRB) for the (Nov 29, 1973). In 1975, Thiokol succeeded as operator of the large Louisiana Army Ammunition Plant near Minden, . In 1978, the company sold its division to and its snow equipment division to Logan Manufacturing Company (LMC), owned by .

In 1980, Thiokol acquired Carlisle Chemical Company of Cincinnati, Ohio. In 1982, Thiokol merged with Morton-Norwich products (owners of the concern, the automotive products brand, and various chemical concerns) with the merged company called Morton Thiokol Incorporated (MTI).

In 1986, an fault in an MTI SRB destroyed Space Shuttle Challenger in flight. The company was found at fault for the destruction of Challenger and deaths of the astronauts, as a direct result of pressure from NASA to launch, based on inconclusive evidence of the failure of on the solid rocket boosters when subject to freezing temperatures. (See Space Shuttle Challenger disaster).

In 1989, Morton Thiokol split, with most of the chemical concern going with Morton but the propulsion systems division became Thiokol Inc. Then in 1998, Thiokol changed its name to Cordant Technologies. Also in 1998, Thiokol branded polymer products purchased by PolySpec L.P., a Houston-based manufacturer of industrial coatings, marine decking, and subsea insulation products.

In 2000, Thiokol merged with two divisions of and with and to become (Alcoa Industrial Components). In 2001, Alliant Techsystems (ATK) Inc. (a company formed when spun off its defense division) spent $2.9 billion buying Thiokol and related businesses from AIC/Alcoa. ATK built the third stage of the and had earlier bought Hercules Aerospace Co., builder of the second stage. With the purchase of Thiokol, makers of the missile's first stage, ATK controlled the lion's share of the US solid rocket-fuel market. In 2005, ATK-Thiokol won the contract to produce the first stage for 's Project Constellation.

In 2006, Alliant Techsystems (ATK) Inc. was renamed ATK-Thiokol to ATK Launch Systems Group. In 2014, was formed from the merger of Orbital Sciences Corporation and parts of Alliant Techsystems. In 2018, Orbital ATK was purchased by .


Products
Products made by the aerospace divisions of RMI and Thiokol include motors used in , the , the Peacekeeper missile, , Minuteman missile, and the Trident I and Trident II missiles. Thiokol produces powerplants for numerous U.S. military missile systems, including AIM-9 Sidewinder, AGM-88 HARM, AGM-65 Maverick, AGM-69 SRAM, and AIR-2 Genie.

Thiokol also produced a variety of liquid and motors for the , including deorbit motors for the and programs, rocket stages and separation rocket motors for the , motors for the , , , , and missions, updated CASTOR boosters for the , and the Space Shuttle Solid Rocket Booster. Reaction Motors powerplants propelled the X-1 and X-15 aircraft, and later Thiokol technologies were also used in the private Tier One crewed . On March 1, 2006, NASA announced that Thiokol will be the prime contractor for the new Crew Launch Vehicle (CLV), to be known as the , which will put the (formerly known as the "Crew Exploration Vehicle") into low Earth orbit, along with the five-segment SRBs for the heavy-lift Cargo Launch Vehicle (CaLV), known as the .

In addition to ski lifts, Thiokol produced a range of equipment for including and vehicles. These businesses were spun off in 1978 when the company restructured itself to concentrate on its rocket products and related technologies. John Z. DeLorean purchased the Thiokol snowcat operation and renamed it DMC. DMC continued to manufacture snowcats until 1988, when the company was renamed LMC. LMC continued making snowcats for 12 more years but ceased operations in 2000. Thiokol produced snow vehicles with a wide range of capabilities and duties. The company also produced several utility based vehicles based on their snowcat tracked vehicle, in addition to larger snow grooming machines suitable for use on steep ski-slopes. Thiokol machines were used in ski resorts, operated by the USAF in Alaska and other northern regions, and are now popular with private owners as dependable snowcats and for all-terrain transport.

Thiokol pioneered the short-burn rocket motors used in aircraft . The company also produced a number of the earliest practical systems, building the high-speed exothermic gas generators used to inflate the bags. Thiokol bags were first used in U.S. military aircraft, before being adapted to space exploration and automotive airbags. Thiokol's generators form the core of more than 60% of airbags sold worldwide.


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